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View Full Version : solid torsion bar bushings... the best rear anti roll upgrade


turboyaris
12-03-2008, 10:26 AM
So as another one of my parts is about to be complete and ready to sell, I figured I would drum up some support for it as well. Just as the title says, I will be producing solid bushings for the rear torsion bar. They will be made out of 6061 T-6 aluminum. They are fairly easy to install with just a little bit of work.

On to why I believe it is the ultimate anti roll upgrade.

As all of you know, the yaris comes with a torsion bar rear suspension, fairly common in economy fwd vehicles. While they aren't as good as a McPherson strut or double wishbone rear suspension, they have their benefits in that they are very easy to setup, with little ability to adjust things like camber, and toe. Manufacturers like them because they are inexpensive to design in comparison to other suspension setups, as well as having less components to make. Many of you feel that a rear sway bar is the way to go, and for ultimate anti roll, I would say that it is. However, the design of a torsion bar suspension is so that the torsion bar itself acts as an anti roll device. When cornering, your outside wheel loads as weight transfers, causing the outside suspension to compress, in doing so the leverage arm of the torsion bar (where is bolts to the car) and the wheel act to try to twist the torsion bar. In doing this twisting, it forces the steel tube of the torsion bar to exert an exact twisting force on the other wheel in the opposite direction loading the inner wheel, which as some of us might know, is the exact thing that a sway bar does. So effectively adding a rear sway bar is just stiffening the torsion bar. On to where I see the problem, when cornering hard at high speed (G), even though our vehicles are light they produce a large amount of resulting forces, and since those forces are in a twisting manner, fastened to the chassis with a rubber bushing, that bushing is just getting deformed, completely negating the benefit of the torsion bar and or the rear sway bar. With a secure anchor around an aluminum bushing that won't flex, the forces will be transferred through the torsion bar, as they are intended. Now I know what you are thinking, why would toyota do such a thing. As we all know, road cars are made to be quite comfortable riding machines, not necessarily geared to performance. The only downside to this upgrade is the possibility of slight road noise entering the cabin area. If I forgot anything please let me know and I will be happy to fill you in on a little more info, I tried to keep all the math out of it so I didn't lose everybody.

Introductory pricing should be around $125 and that will probably stay the price until after the new year, so tell your girlfriends or boyfriends or husbands or wives you want them for christmas.

Tamago
12-03-2008, 10:29 AM
i'm tempted!!... unfortunately solid bushings are illegal for most SCCA classes of autocross :(

turboyaris
12-03-2008, 10:30 AM
thats lame... all the cool kids are doin it hahaha


oh I forgot to mention they should be ready for sale within the week.

Tamago
12-03-2008, 10:32 AM
thats lame... all the cool kids are doin it hahaha


oh I forgot to mention they should be ready for sale within the week.

willing to give me dimensions? so i can verify if they'd work on the NCP61

EDIT: per toyota they're different part numbers :( so i'm pretty sure it's not the same part.. oh well..

turboyaris
12-03-2008, 10:43 AM
what the heck is an ncp61

Tamago
12-03-2008, 10:43 AM
what the heck is an ncp61

your older brother, the scion xA

turboyaris
12-03-2008, 10:45 AM
haha oh ok... different part numbers but I will get you those dimensions... gotta look through my files... if you want, you can send me your dimensions, and either way, I'll make you one

m911gt
12-03-2008, 10:47 AM
i'm tempted!!... unfortunately solid bushings are illegal for most SCCA classes of autocross :(

Tamago, why is this? TIA

Turbo, very interesting. Great writeup, I may have to PM you later to ask what the resulting forces are approximately from our little cars. Looking forward to reading more about this new product.

turboyaris
12-03-2008, 10:47 AM
a hardcore racer would buy an extra axle beam one with solid bushings and one for when the scca got gay... I see one near you for $200

or man up and go to the street prepared class ;-) hahaha

Tamago
12-03-2008, 10:47 AM
haha oh ok... different part numbers but I will get you those dimensions... gotta look through my files... if you want, you can send me your dimensions, and either way, I'll make you one

what are your machining capabilities? will you be coating the aluminum parts to prevent corrosion?

turboyaris
12-03-2008, 11:02 AM
not the anodizing topic again haha... I hadn't planned on getting them anodized because 6061 has very good anti corrosive properties, I guess if the demand is there for it, I could get them anodized, but I personally don't see why. Many places sell none coated 6061 bushings. As for my machining capabilities, I won't be undertaking this project, as I don't have a CNC Lathe, I could make them individual on a standard lathe, but the margin for error is to high and its not cost effective. I am having a machine and tool company do the work, I just design and send them the specs, and then I double check them before shipping them out to you.

m911gt
12-03-2008, 11:17 AM
how much time would you say it takes to swap out the bushings? TIA

TEHxFALLEN V1.2
12-03-2008, 11:19 AM
I see where you're going with this now, we just covered suspension in class 3 weeks ago!!

turboyaris
12-03-2008, 11:28 AM
how much time would you say it takes to swap out the bushings? TIA
well that can vary largely by your skills, and the tools you have available to you, basically you 'd have to pull off the rear wheels, remove the brake caliper and tie it up and disconnect the ebrake cable, remove the bottom strut bolt, and the bolt securing the torsion bar to the chassis, after that you can completely remove the torsion bar assembly, and either press the stock bushing out, or burn it out and remove the metal sleeve, all the while you were freezing the metal bushings, pull the bushings outta the freezer and they tap right in use a little grease if youd like. Then just do the reverse to reinstall.
There are other ways to do it, requiring less disassembly, but you can decide what would be easiest for you.

CASTREX
12-03-2008, 12:18 PM
Interesting.

I'm all up for cheap suspension mods :biggrin:

turboyaris
12-03-2008, 12:22 PM
haha sweet... you will like what I have in store next then too

turboyaris
12-03-2008, 06:17 PM
if there is an interest, I found a company that will make me urethane bushings for you autocrossers

Black Yaris
12-03-2008, 06:25 PM
what the heck is an ncp61

your older brother, the scion xA

guess I am the eldest NCP31

Tamago, are they the same from NCP31 and NCP61?

turboyaris
12-03-2008, 06:57 PM
it has a different part number from toyota, all 3 xa the xb and the yaris have different. liftback and sedan are the same

kou
12-03-2008, 07:15 PM
urethane engine mounts would be very nice,even inserts.

m911gt
12-03-2008, 08:05 PM
if there is an interest, I found a company that will make me urethane bushings for you autocrossers

consider there being an interest :biggrin:

turboyaris
12-03-2008, 08:08 PM
kou I will look into engine mounts...


and tomorrow I send the design to a urethane bushing manufacturer for all you ninnys (no idea how to spell that) hahaha

Tamago
12-03-2008, 08:17 PM
a hardcore racer would buy an extra axle beam one with solid bushings and one for when the scca got gay... I see one near you for $200

or man up and go to the street prepared class ;-) hahaha

SP does not allow solid metal mounts in this location ;)

turboyaris
12-03-2008, 08:24 PM
i thought they allow everything in street prepared.... welll almost

turboyaris
12-03-2008, 08:34 PM
thinking of street modified haha my bad... its been a while since i've done a solo car, I cant remember all the rules

whooppee777
12-03-2008, 10:32 PM
if there is an interest, I found a company that will make me urethane bushings for you autocrossers

im down for urethane cuz i'll probably b doing mostly auto-x but im open to any kind of racing

jkuchta
12-04-2008, 01:04 AM
When you say torsion bar, are you refering to the beam axle?


Also, what kind of risk of fretting are you forseeing with an aluminum bushing secured in a steel mount with a steel bolt, put under high forces with a twisting moment (i.e. bushing spining around the bolt)? The only reason I ask is because I don't think of this mod as something you "pop" in at the track, but rather something you would install, and leave installed. I'm just thinking after a couple of weeks of daily driving there will be pretty excessive tolerances within the joint, wich would be pretty bad.

Is there a steel sleeve within the bushing?

nemesisz
12-06-2008, 12:12 AM
Are these bushings going to be anything like these?
http://i4.photobucket.com/albums/y150/nemesisZ/SPLProDiffBushing.jpg

BTW, these are for a 300ZX.

YarisSedan
12-06-2008, 12:37 AM
I am interested. Also intersted in polys too cause i may start to auto x