Need help with Cusco Zero GT coilover suspension - Toyota Yaris Forums

cleong · 12-11-2011, 01:15 PM

Help! My stock shocks and TTE lowering springs finally gave up and I decided to switch to Cusco Zero GT Style coilovers. The problem was, they didn't come with instructions, so the workshop just "had a go" trying to fit it on. Usually, stuff like this would only go on one way, but somehow they managed to get it fitted, but wrongly on the rear springs, and all I get now is no end of creaking noises at slow speed coming from the springs. Does someone happen to have a copy of the Zero GT (part number 900 60I CB) installation manual that they could possibly scan, or at least show me how your coilover suspension went together for the rear? It would greatly help me assemble my rear correctly.

Thanks a bunch!

03Z33 · 12-11-2011, 02:30 PM

I could only find this generic instruction manual on the Cusco site:

http://www.cuscousainc.com/pdf/20100...ion_Manual.pdf

If you post a picture of the install, I'm sure we can try to help. The Zero GT is a very old kit, hasn't been offered in the US for a while. I'm sure if you email Cusco they may be able to advise the correct installation procedure.

I had an older set of Cusco coiloveres on my 07 Yaris and ran the rear without the height adjusters because it rode too hight. I just used the Cusco spring in place of the stock spring with rubber on both ends.

12-11-2011, 01:15 PM	#1
cleong Parallel Parking Pro View User's Garage Drives: Yaris 1.5 Manual Join Date: Dec 2006 Location: Singapore Posts: 590	Need help with Cusco Zero GT coilover suspension Help! My stock shocks and TTE lowering springs finally gave up and I decided to switch to Cusco Zero GT Style coilovers. The problem was, they didn't come with instructions, so the workshop just "had a go" trying to fit it on. Usually, stuff like this would only go on one way, but somehow they managed to get it fitted, but wrongly on the rear springs, and all I get now is no end of creaking noises at slow speed coming from the springs. Does someone happen to have a copy of the Zero GT (part number 900 60I CB) installation manual that they could possibly scan, or at least show me how your coilover suspension went together for the rear? It would greatly help me assemble my rear correctly. Thanks a bunch! __________________ Leong's NCP91 Toyota Yaris E Hankook V12 Evo 195/55/15 on Buddy Club P1 replicas 15x7 ET +38 Stebel horns, Philips Silvervision turn indicator bulbs TTE Lowering Springs, Camber bolts TRD Blue brake pads Fujitsubo Super Wagolis axleback exhaust DC Sports header

Similar Threads
Thread	Thread Starter	Forum	Replies	Last Post
Finishing my suspension	ChinoCharles	Wheels, Tires and Suspension Forum sponsored by The Tire Rack	11	10-15-2011 09:26 PM
NSW Proposed Suspension Restrictions	Bella	Australia	0	09-22-2010 01:51 AM
My suspension setup: Breakfast Blend for the angry panda	Tamago	Wheels, Tires and Suspension Forum sponsored by The Tire Rack	57	07-26-2010 03:56 PM
F/S BNIB cusco coilover for yaris	Dori2ae86redcoup	Items for Sale by private party	17	01-28-2010 09:38 AM
Who wants a CUSCO vendor?	Saggio	General Yaris / Vitz Discussion	19	02-19-2009 07:43 AM

12-11-2011, 02:30 PM	#2
03Z33 View User's Garage Drives: TCR10 Join Date: Jun 2006 Location: SoCal Posts: 1,132	I could only find this generic instruction manual on the Cusco site: http://www.cuscousainc.com/pdf/20100...ion_Manual.pdf If you post a picture of the install, I'm sure we can try to help. The Zero GT is a very old kit, hasn't been offered in the US for a while. I'm sure if you email Cusco they may be able to advise the correct installation procedure. I had an older set of Cusco coiloveres on my 07 Yaris and ran the rear without the height adjusters because it rode too hight. I just used the Cusco spring in place of the stock spring with rubber on both ends.