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Old 06-24-2007, 10:59 PM   #1
churp
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DIY Hood Gas Spring

For the DIY'er that wants to save a buck and doesn't want to drill holes in his Yaris when installing a hood gas cylinder....here's a solution:

Tools needed for installation:
1/2" open or box end wrench
12 mm socket
14 mm socket
ratchet w/extension

Purchased items from MSC Industrial Supply (online):
MSC #: 00483743----------------$15.43----- 30# cyl w 7" stroke
MSC #: 32912198---2@.72-----$1.44------- ball stud
MSC #: 32912206---2@.24-----$0.48 -------retainer clip
total---------------------------------$17.35

Misc. items:
5/16" nut....2 req'd
5/16" lock washers....4 req'd

Fabricated items: (see pics for clarification)
upper bracket.............1" angle aproximately 3" long with 2 holes (5/16" and 7/16" diameter)
lower bracket............1/4" X 1" X 9" steel,with 2 holes (5/16" and 7/16" diameter) the 1st one 6" from the bend and the 2nd 1.5" from the bend.

NOTE: Cylinder is positioned wrong in most of these pic's. The shaft always attaches to the lower bracket while the cylinder (black) attaches to the top bracket.
Attached Images
File Type: jpg 1.JPG (69.3 KB, 542 views)
File Type: jpg 1A.JPG (68.3 KB, 527 views)
File Type: jpg 2.JPG (51.7 KB, 520 views)
File Type: jpg 3.JPG (96.0 KB, 525 views)
File Type: jpg 4.JPG (72.1 KB, 519 views)
File Type: jpg 5.JPG (72.3 KB, 519 views)
File Type: jpg 5A.JPG (65.4 KB, 517 views)
File Type: jpg 6.JPG (69.5 KB, 511 views)
File Type: jpg 7.JPG (70.0 KB, 511 views)
File Type: jpg 8.JPG (115.3 KB, 518 views)
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Last edited by churp; 06-25-2007 at 06:56 AM.
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Old 06-24-2007, 11:01 PM   #2
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Picture of hood in up position added.
Attached Images
File Type: jpg 9.JPG (106.6 KB, 513 views)
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Old 06-24-2007, 11:02 PM   #3
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That's awesome, way to engineer!
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Old 06-24-2007, 11:05 PM   #4
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Quote:
Originally Posted by brickhardmeat View Post
That's awesome, way to engineer!
x2. Homebrewed mods FTW ^^
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Old 06-25-2007, 02:19 AM   #5
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Looks great. Nice job. The strut is upside down. Struts are filled with oil which is located in the black section. This same oil is used to lubricate the silver shaft. The position you have placed the strut, this cannot be achieved due to gravitational constraints.
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Old 06-25-2007, 06:52 AM   #6
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Originally Posted by drscam View Post
Looks great. Nice job. The strut is upside down. Struts are filled with oil which is located in the black section. This same oil is used to lubricate the silver shaft. The position you have placed the strut, this cannot be achieved due to gravitational constraints.
Noted this after posting the thread, when taking these pictures accidentaly put it on wrong. The shaft side always goes on the lower bracket, with the cylinder (black) on the top...instructions that are given in the MSC catalog. Thanks.
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Old 06-25-2007, 07:49 AM   #7
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Old 06-25-2007, 07:58 AM   #8
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very nice, i've been meaning to get around to doing this one.
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Old 06-25-2007, 08:12 AM   #9
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Since I can't fabricate from aluminum parts and I'm pretty sure about others in the same situation, why don't you fabricate and sell to us?
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Old 06-25-2007, 09:41 AM   #10
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Micro Image forums, online store and shop are now closed. It was a great eight year run, but it was time to focus on other things. I'm still selling parts on eBay under micro*image seller ID and customers can still make requests for anything specific.
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Old 06-25-2007, 10:15 AM   #11
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Quote:
Originally Posted by YamilR View Post
Since I can't fabricate from aluminum parts and I'm pretty sure about others in the same situation, why don't you fabricate and sell to us?
These ar just steel painted to show up better, aluminum could be done but may need to be heavier material. PM's with questions are welcome.
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Old 06-25-2007, 11:42 AM   #12
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Maybe a DIY kit? Since you're comfortable buying from that company maybe you should buy a bunch of the required products and then charge us for the kit and/or shipping? If you do, be sure to post something in the Classifieds section ^^
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Old 06-25-2007, 01:28 PM   #13
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sweet work! and cheap too
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Old 06-25-2007, 07:49 PM   #14
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He would have to become a supporting vendor of Yarisworld first and pay a fee, same reason my Group buy was shut down
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Old 06-25-2007, 08:00 PM   #15
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unless we did it all under the table and on the blackmarket of the yaris underworld, then we could do whatever we wanted, I got pay pal I got e-mail, and damnit I'm an American
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Old 06-25-2007, 08:27 PM   #16
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Support your board!! This is an amazing free resource!

If churp has to pay a fee to become a sponsor, then that can hopefully recovered by raising the price a few bucks. Isn't life so much fairer for all when we play by the rules!
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Old 06-25-2007, 08:39 PM   #17
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Lets not bitch about vendor fee's, when the owners will give you a one month fee of $35 to push your product.

PM the owners here for a list of vendor fee's.
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Old 06-25-2007, 08:45 PM   #18
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I don't think Churp has any interest in becoming a vendor anyway. I think he just made a DIY. I have to be careful about joking around here. I forget sometimes. Jezuz Krizt.
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