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Old 08-13-2009, 06:18 PM   #16
The Architect
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Drives: 2007 Yaris HB
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Ive been procrastinating for a very long time on the big 3 but itll get done.

The main reason I believe an HO alt cant be done is because of what the guy at Ohio generator said.

This is copied from the honda element club or whatever but its word for word what was told to me for our yaris.

" I asked about a better alternator for the Element. Gus had good news and bad news. The bad news is there is no high output alternator for our car. The good news is we own a better alternator than we think we do.

Honda uses a Denso alternator in the Element. They make many of the alternators for Japanese cars. Specifically, Gus gave me this part number: 104 210 3290. This doesn't match any Honda number so I'd imagine this is a Denso number. In our car, the stator (the part of the alternator that doesn't turn) uses square hairpin wiring. It is not your typical round wire and the stator cannot be re-wound to put out more current. It is what it is.

And that is better than we thought. Gus said he had in the shop half a dozen hairpin wire Denso alternators similar to ours for testing and consistently they put out 35-40 amps more than their rating. The service manual specs the Element's alternator at 90 amp. The Gus Rating System says that it is really a 125-130 amp alternator.

Gus recommended I use multiple batteries and better wire instead. I agreed.
"
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