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Old 05-01-2010, 09:51 PM   #1
RacerFreakXXX
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Beefing Up my Yaris

I've decided to go turbo after a lot of thinking. I'm not going for anything fancy but I want to get the job done right. My goal is to make 130-140whp, my goal spending limit will be $2,500 or less, and my goal time frame completion is summer 2011. I'm going to need your help to piece together what I need. This goal is not including gauges, electronics, EMS. I have a good idea on what needs to be done with all of that.

Here is what I have:
  • ebay Intercooler - $50

Here is what I need:
  • Garrett Dual Ball Bearing GT2554R $900
  • Garms Bottom Mount Turbo Manifold $439
  • Perrin Fuel Rail $180
  • 1zz-fe Fuel Injectors $60 - $100
  • Custom Piping - $500


So far my total is around $2,100 (playing it safe), so that gives me $400 for little things.


Questions:

-What GT25 Garrett turbo should I go with (basically what AR do I want)?

-What other turbochargers might you suggest for cheaper that are rebuilt or new?

-What are the little things I will need?

-What do you guys think of the XA/XB Ebay turbo manifolds?

-Are there any other bottom mount manifolds other than ebay, HKS, & Zage?

Last edited by RacerFreakXXX; 05-01-2010 at 10:55 PM.
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Old 05-01-2010, 10:06 PM   #2
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why don't you get the MI turbo manifold?

http://www.microimageonline.com/foru...s-are-in-stock
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Old 05-01-2010, 10:19 PM   #3
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wow.... I missed that... thank you PETERPOOP. Now that's a lot more than I planned to spend.
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Old 05-01-2010, 10:36 PM   #4
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Quote:
So far my total is around $1,900 (playing it safe), so that gives me $600 for little things.
management: hardware, wiring and tuning. what is your budget for that?
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Old 05-01-2010, 10:39 PM   #5
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Quote:
Originally Posted by RacerFreakXXX View Post
This goal is not including gauges, electronics, EMS.
ems, wiring, gauges, ect I will figure out... it's the gaskets, lines and adaptors that I really need help figuring out. Oh and a downpipe to go with that turbo manifold of yours, lol.
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Old 05-01-2010, 10:41 PM   #6
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are you going to run an external wastegate?
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Old 05-01-2010, 10:42 PM   #7
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Garrett GT2554R is what I used, it was an awesome little turbo. I'll be using that one for the kit I'm making.
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Old 05-01-2010, 10:51 PM   #8
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Well that's good, and it's cheaper than the GT2560R. So you will be selling an actual kit turbo within the next year or will it be a step by step and sell it when it's done?
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Old 05-01-2010, 10:54 PM   #9
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I'll be selling parts as I make them and a complete kit when a stock test car drives around boosted for a month without CELs.
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Old 05-01-2010, 10:56 PM   #10
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well I'd be happy to be your test car, lol
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Old 05-01-2010, 11:04 PM   #11
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The MicroImage turbo kit, I believe, will also not have any management.
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Old 05-01-2010, 11:52 PM   #12
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^ that is the goal.

racer, add a BOV to your list
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Old 05-02-2010, 12:12 AM   #13
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I'm not 100% on the bov... I'm also trying to see if I can run a turbo at low boost with little to know help from an ems. What do you plan to include in your kit?
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Old 05-02-2010, 12:22 AM   #14
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Why are you not 100% on a BOV?
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Old 05-02-2010, 05:34 AM   #15
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Hi RacerFreak

Making a custom turbo setup is not easy and cheap as it seems. If you plan $2500 you might think of another $1000 for what you might forgot.

1. A BOV is not an option but a must so you must include that

2. Decide whether you are going internal or external wastegate. My opinion for low boost applications till 7psi, an internal wastegate of the Garrett turbo itself is good enough

3. Decide what intercooler fits best for your needs and looks. A top mount IC would be cheaper and is good for low boost while a front mount IC requires fitment, more expensive to buy but looks awesome. Don't forget the custom intercooler piping to add to the list.

4. Upgrading the fuel pump to a higher flow rate one is an insurance and might aswell need it to keep up fuel during boost. Also consider adding a fuel return line to the setup.

5. Also consider upgrading the fuel regulator to an aftermarket one

6. Maybe the stock clutch might hold but not for long. Try a stage 1 exedy clutch to be safe.

All parts can be cheap or expensive depending on brand and efficiency. My opinion is that to invest in quality parts as these are that assure your motor to work safe when you sometimes hit the gas more roughly

Hope this helps
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Old 05-02-2010, 11:53 AM   #16
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^ I agree with almost all of that. I'm a confirmed Clutchmasters fan now, I've used both and it's just a better clutch.
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Old 05-02-2010, 02:28 PM   #17
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If your goal is only 130-140ish HP why not go stage 0? No intercooler and run a water/meth kit. You are probably only going to be running 5psi.
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Old 05-02-2010, 04:23 PM   #18
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Quote:
Originally Posted by lilredrocket View Post
If your goal is only 130-140ish HP why not go stage 0? No intercooler and run a water/meth kit. You are probably only going to be running 5psi.
A meth kit isn't cheap to buy and to install and you need to refill it when it's needed. An intercooler has no day to day to take care of and costs about the same compared to an average intercooler
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