Rattling sound on Yaris when A/C is off

[06YarisRS]

Originally Posted by Konstantin88

May I ask how did you arrange the wood blocks and the crowbar to do the bending?

Thank you, I have recently purchased this vehicle from a dealer, it came with clean engine bay. I would not clean the bay myself. By the way, this Yaris appears to have the same problem as your new RS: the areas of the body where the axle arms attach are pretty rusty, although they are not perforated yet.

This should be an easy fix. You should just be able to hold it with your hands and bend the pipe out. You will only need to come out 1/8" to 1/4". I bent that exact section down about 3/4" after my engine swap, as there was too much strain on the rubber hose end that attached to the compressor.



As for the rust at the subframe, my advice would be to get some oil or some other thin oil-based substance in there soon. Rust Check "red" in cans would be perfect. I'd literally unload half a can in each side. It may drip out, so putting an old blanket or something under there might be a good idea. The oblong rubber plugs just outboard of those supports should access the inner cavity. When I am done welding, I plan to drill a hole at the lowest part and install a 1/2" plastic plug. That way I can access the area easily when I do my twice annual rustproofing.

Addition: If you do take out those rubber oblong plugs, you might note that the area is filled with sand and debris. I took the equivalent of about a cup of sand and crap out of each side. This is the 'design flaw in this generation of car (hatch, not sure about the sedans). That stuff in there holds water like a sponge.